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Eggshell-Inspired Aluminum Could Shield Spacecraft from Debris

Chinese scientists develop an eggshell-inspired aluminum material to better protect spacecraft from high-speed debris fragments, a growing orbital threat.

The design takes cues from the mechanical properties of eggshells, which have long fascinated scientists. In 2012, MIT mechanical engineer Pedro Reis co-authored a paper demonstrating the link between an egg's ovoid geometry and its rigidity, a major factor in predicting how much force an object can endure before cracking. Reis began studying eggshells after participating in a popular physics demonstration of walking on cartons of eggs without breaking them. The key, he learned, was to align the eggs with their narrow tip—the most crack-resistant part—pointing up, and carefully distribute one's weight over the entire surface area so that no single egg is overloaded.

While cracking an egg requires around 5.5 pounds of force, that figure depends on the direction of the applied force and its distribution over the shell's surface. The new aluminum material applies similar principles to the challenge of shielding spacecraft from debris, which can travel at extreme velocities. In 2007, a piece of space debris punched a bullet-like hole through the radiator panel of the US space shuttle Endeavour, highlighting the threat that orbital fragments pose to operational spacecraft. The Chinese research team's eggshell-inspired design aims to improve resistance against such impacts, though details on the material's specific structure and performance were not fully described in the cited article.